Welding Carriage

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The Rail Tug is a digitally controlled tractor designed for the mechanization of welding and thermal cuttingprocesses. Featuring a rack and pinion drive system with electronic speed control, the Rail Tug createsweld bead geometry which is exact to your specifications, reducing costly over welding and decreasingfiller metal usage.FM 37982The Rail Tug can be used with semi-flexibletrack for plate and tank work with a minimumradius of 5 m (16 ft) or adapted to bent ringrail for pipe and tube applications.Standard ring rails are available for tubediameters from 200 mm (8”) up to 3000 mm(10 ft), whereas custom rolled tracks can beused for tube diameters between 3 m (10 ft)and 10 m (32 ft).Using a vacuum system allows the track to beclamped to non-ferrous surfaces (stainlesssteel, aluminum etc.)The Rail Tug economically meets a broadarray of welding and cutting applications onflat or curved plate, tube and pipe
.Applications:• Trailer manufacturing• Truck tanks• Oil tanks• Water storage tanks• Pressure vessels• Bridge girders• Structural steel• Structural towers• Panel welding• Transformers• Shipyards• Any application demanding long continuous welds

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The Mini Spider is a battery-powered welding tractor designed to produce continuous fillet welds using MIG/MAG torches. The torch can be easily swapped from one side of Mini Spider to another. 4-wheel drive system with magnetic traction and a feedback loop provides highly efficient speed stabilization. Constant, continuous and repeatable travel speed enables weld bead geometry that is exact to the required specifications, thus reducing costly over welding and substantially decreasing filler metal usage. An optional power supply can be used to plug the carriage into a 110–240 V power source.Features and benefits: • Compact and lightweight design to weld in narrow spaces • Convenient 18 V DC battery supply (the same battery for both Mini Spider and Gecko Battery) • Torch placement on either side • Welding edge to edge • Closed-loop speed control system based on electric motor with encoder – ensures increased speed accuracy • Consistent heat input reduces distortion • Reduces wasted filler metal – eliminates over welding • Digital LED display for presetting of travel speed and diagnostic messages • Low-battery indicator • Built-in guide rollers

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Rail Titan is fully modular mechanized tractor that can be custom configured for TIG-MIG-MAG welding, oxy-fuel or plasmacutting and gouging applications on flat or curved plate, tube and pipe.Linear torch oscillator produces straight, triangle, trapezoid and square weld paths.Rail Titan can travel on hi-flex, semi-flexible, rigid or ring tracks that can be clamped to ferrous materials with magneticunits and to non-ferrous materials by means of vacuum track system incl. vacuum pump and vacuum units.Primary features and benefits:• Suitable for TIG welding (HF resistant)• Robust design with die-cast aluminum housing• Ergonomic remote control pendant with simple and easy to find control knobs makes adjustments possible withoutlifting of the operators welding hood• Programmable path of stitch welds• Suitable for variety of circumferential and irregular surface applications down to min. radius of 100 mm (4”)¡ Ring tracks on diameters from 200 mm (8”) OD up to 3 m (10 ft) OD¡ Hi-Flex tracks on diameters from 1500 mm (59”) OD upwards¡ Semi-flexible tracks can be flexed to minimum radius of 5 m (16 ft) without permanent deformation• Seam tracking enables active compensation of torch position vertically and horizontally with and without oscillation• New type of signal sockets/plugs feature increased HF immunity and improved grip for easier tightening & loosening• Suitable for all welding positions on both ferromagnetic and non-ferromagnetic materials thanks to rack and piniondrive and various tracks equipped with magnetic or vacuum units• Rail Titan produces consistent high quality welds and cuts in a fraction of the time required by manual operations• Wide input voltage range: 100-240V, 50-60Hz 1ph (single phase)

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Gecko is a portable mini fillet welder designed to produce consistent high-quality welds.It features 4-wheel drive system with magnetic traction and a control loop feedback mechanism which provides speed stabilization in all welding positions.Constant, continuous and repeatable travel speed enables weld bead geometry that is exact to the required specifications, thus reducing costly over welding and decreasing filler metal usage, substantially.Lots of optional accessories make Gecko fit for a specific use including cutting and welding of stainless steel constructions.GECKO compact welding tractor weighs only 8 kg (17 lbs).Applications:• Trailer manufacturing• Truck tanks• Oil tanks• Water storage tanks• Transformers• Shipyards• Any application demanding a long, continuous fillet weldGECKO HS (High Speed) New special version for specific applications is available nowGECKO HS (High Speed)with increased horizontal speed up to 220 cm/min (86.6 in/min) is suitable for both speed welding a

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Applications:•Trailer manufacturing•Truck tanks•Oil tanks•Water storage tanks•Pressure vessels•Vessel overlay/Hard facing•Bridge girders•Structural steel•Structural towers•Panel welding•Transformers•Shipyards•Any application demanding long, continuous welds

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The GECKO BATTERY is a battery-powered welding tractor designed to produce continuous butt andfillet welds using MIG/MAG torches.4-wheel drive system with magnetic traction and a feedback loop provide speed stabilization in allwelding positions.Applications:• Trailer manufacturing• Truck tanks• Oil tanks• Water storage tanks• Transformers• Shipyards• Any applicationdemanding a long,continuous fillet weldDual torch weldingHorizontal speed0–110 cm/min (0–43.3 in/min)Min. path convex radius1000 mm (3.5 ft)Min. path concave radius1000 mm (3.5 ft)Weight 8.6kg (19 lbs)Continuous welding18V battery supply Dual arc ignition(110-240 V AC option)GECKO BATTERY MOBILE WELDING TRACTORConstant, continuous and repeatable travel speedenables weld bead geometry that is exact to the requiredspecifications, thus reducing costly over welding andsubstantially decreasing filler metal usage.Optional accessories make Gecko Battery fitfor various applications with carbon steel,stainless steel and aluminum.